FBE coated pipe

Product Description


Shandong HengdingSheng Steel Co., Ltd. is a professional carbon steel pipe manufacturer with ISO CE certificate and a large factory with a productivity of 500,000 tons per month. We supply from wall thickness 0.5-300mm, including seamless carbon steel pipe and welded carbon steel pipe. Custom sizes available. We have large stocks for fast delivery, and provide free samples and customized services. The main markets are distributed in Europe, North America, South America, Africa, Southeast Asia and Oceania. The company has established stable cooperative relations with customers in more than 100 countries and regions.


Description


Pipe Type: FBE (Fusion Bond Epoxy) Coated Pipe, Epoxy Coated Carbon Steel Pipe,Single-layer Anti-corrosion Epoxy Powder Pipe,Double Layer FBE Coating Pipes

Specification:Outer diameter: 20mm~3600mm

Wall thickness: 1mm~80mm

LENGTH:  Random Length, Fixed Length, SRL, DRL

Application: Used for natural gas, petroleum, water & sewage, and pipe systems

Coating Standard:DIN 30670, DIN 30671, DIN 30678, SY/T0413-2002 CAN/CSA-Z245.21etc.

Pipe Type: Submerged Arc Welded (LSAW/SSAW), Electrci Resistance Welded

Surface:One Layer / Double Layer FBE anti-corrosive coating powder (200um~800um)

Ends: Plain,Beveled, Thread With Couplings Or Sockets; Plastic Caps And Steel Rings Can Be Provided if possible

Packing:Waterproof Paper wrapped, Steel Strips bundled, two tags on each bundle

FBE coating steel pipe is fusion bonded epoxy coating steel pipe.It is a kind of external heat resin used for pipes.With a form of dry powder at thickness 400-600 microns on to the heated surface of pipe.Once the FBE coated on the pipe surface,the FBE film provides an extremely hard surface with great adhesion to the surface of pipe.The FBE layer in a even form and have good resistance to the chemical reaction.

The steel pipes are treated by shot blasting and intermediate frequency preheating before painting, and then the epoxy powder coating is sprayed on the surface of the heated pipe products by electrostatic spraying method, which is fused and bonded on the surface of the steel pipe and solidified to form a coating. FBE coating is usually one – step film – forming structure.


Features of fusion bonded epoxy(FBE) coating steel pipes:

  • FBE coating is corrosion resistant and chemical resistant
  • FBE coating has strong adhesion to steel, film integrity, soil stress and wear resistance.
  • FBE coating increases the life span of steel pipes.
  • The FBE coating can be used for external corrosion protection of buried or underwater steel piping installations with operating temperatures of -30~100 °c.
  • On the other hand,the defect of the FBE steel pipe is it have poor resistance to mechanical damage and heat and humidity.
  • A three-layer extruded polyethylene coating (3LPE) is composed of extruded, three-layer, anti-corrosive steel pipe coatings.


Single-layer Anti-corrosion Epoxy Powder Pipe

Melting guitar epoxy powder coating:

Coating Material : Epoxy Powder, Adhesion, Polyethylene Or Polypropylene, Cement Inside
Standard: API 5L (PSL1, PSL2); GB/T 9711.1;
Grade: Gr. B, X42, X46, X52, X60, X65, X70, X80; Q235B; Gr. C;
Seam: SAW, SSAW; HSAW

Specifications:

Outside Diameter: 219-2020 MM
Wall Thickness: 5-25MM
Length: 4/6/12/18/21 meters
End: Plain or Bevelled
Surface; Bare or Black Painted or Anti-corrosion, such as 3LPE;

Double Layer FBE Coating Pipes

The double-layer FBE coating system consists of an FBE base coat covering the bare tube surface and a modified FBE top coat. The coating process of the 2 Layer FBE pipe is basically the same as the standard sintering FBE spraying process, except that the layout of the powder spraying chamber and spray gun has changed, without adding complicated equipment. There are two types of spray guns: double powder spraying chamber and integral powder spraying chamber. They are used in the double-layer FBE coating system, such as double powder spraying chamber spraying and integral powder spraying chamber spraying.

The performance characteristics of the double-layer FBE coating system have been proved by laboratory tests and field application tests. The double-layer FBE anti-corrosion system applied to buried steel pipelines has high bonding strength with the substrate, high resistance to cathodic peeling, and low water absorption. Good high-temperature resistance. The characteristic of this system is that it combines the higher bonding performance of standard FBE and substrate and the better water permeability resistance of modified FBE.


Specification


Technique Data:
1Moisture Content: <0.5%
2Particle Size: Larger than 250um<0.2%  Larger than 150um<3.0%
3Density: 1.2~1.8g/cm3(Owing to the different formula and different colors)
4Recommened Film Thinkness : a. In FBE systems: 300-400 microns (12-16 mils) b. As a primer in 3-layer PE or PP systems: 150-300 microns (6-12 mils)
5Theoretical Coverage: 0.6993 m2/kg per mm (134.6 ft2/lb per mil)
6Operating Temperature Range:"-73ºC (-100ºF) to 110ºC (230ºF)
7Storage Time:12 Months if stored below 27ºC (80ºF) and 65% relative humidity.
8On Sieve:150μm powder on sieve ≤3%,250μm powder on sieve ≤0.2%
9Gel time:under 200℃≥12s, and in accordance with manufacturer’s value ±20%
10Thermal propertiesΔH≥45J/g,Tg2≥95℃


THICKNESS OF FBE COATING ON STEEL PIPES


DN (mm)Epoxy Powder (μm)Adhesive Layer (μm)Min. Thickness on The Coating (mm)
Common Level (G)Strengthen Level (S)
DN ≤ 100≥120≥1701.82.5
100 < DN ≤2502.02.7
250 < DN < 5002.22.9
500 ≤DN < 8002.53.2
DN ≥ 8003.03.7


Epoxy Primer Coated Pipes Coating Specification


External Coating
Coating typeCoating Standard
3LPE/3LPPDIN30670-1991,CAN/CSA Z245,21-2010,ISO21809-1-2009 SY/T 0413-2002,GB/T23257-2009
2LPE/2LPPSY/T 0315-2002,GB/T23257-2009,ISO21809-1-2009
FBE(Fusion-bond epoxy)SY/T 0315-2005,AWWA C213-2001,CAN/CSAZ245.20-2010,ISO218909-2-2007,API RP5L9-2001
Bitumen coating Enamel &Tape hot-appliedBS534-1990,AWWA203-2002,AWWA214-2000
Liquid epoxy coatingAWWWA C210-2007
Polyurethane insulated coatingSY/T0415-1996,CJ/T114-2000.EN253-1994
Internal Coating
Liquid Epoxy CoatingAWWAC210-2007
FBEAWWAC213-2001
Cement Mortar LiningBS534-1990,AWWA C205-2001
Bitumen CoatingBS534-1990


Epoxy Primer Coated Pipes Technique Data


Technique Data
Moisture Content: <0.5%
Particle Size: Larger than 250um<0.2%  Larger than 150um<3.0%
Density: 1.2~1.8g/cm3(Owing to the different formula and different colors)
Recommened Film Thinkness : a. In FBE systems: 300-400 microns (12-16 mils) b. As a primer in 3-layer PE or PP systems: 150-300 microns (6-12 mils)
Theoretical Coverage: 0.6993 m2/kg per mm (134.6 ft2/lb per mil)
Operating Temperature Range:"-73ºC (-100ºF) to 110ºC (230ºF)
Storage Time:12 Months if stored below 27ºC (80ºF) and 65% relative humidity.
On Sieve:150μm powder on sieve ≤3%,250μm powder on sieve ≤0.2%
Gel time:under 200℃≥12s, and in accordance with manufacturer’s value ±20%
Thermal propertiesΔH≥45J/g,Tg2≥95℃

Product Show


Our Fusion-Bonded Epoxy (FBE) coated pipes provide superior corrosion protection for oil, gas, and water pipelines. Available in sizes from ½" to 48" OD, these pipes feature a thermosetting epoxy powder coating (250-500μm) that offers excellent adhesion and chemical resistance. Ideal for underground, aboveground, and marine applications, with optional UV-resistant topcoats available.





Our FBE coated pipes are manufactured through an automated electrostatic spray process that begins with surface preparation via shot blasting to Sa 2.5 cleanliness standard, followed by precise pre-heating to 230-250°C for optimal epoxy flow. The coating application utilizes electrostatic spray technology to ensure uniform powder distribution (250-500μm), with final curing at 200°C to achieve complete cross-linking of the epoxy layer. With an annual production capacity exceeding 800 kilometers, our advanced facility maintains exceptional thickness control within ±20μm tolerance across all pipe diameters.





In order to ensure product quality, we will arrange professional personnel to check product quality, packaging, weight, hardness, etc., according to customer requirements of product specifications, looking for high-quality and cheap cooperative factories in China, to provide customers with one-stop procurement services and quality assurance.





Excellent packaging: waterproof paper and plastic film + iron cover + at least three strapping straps + strapping straps fixed on iron or wood pallets can effectively protect products from corrosion and various climate changes during transportation. Generally speaking, we ship from Shanghai, Tianjin, Qingdao and Ningbo ports. We have worked with many experienced shipping companies for a long time to find the most suitable mode of transportation for you.


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